23 times longer bearing life achieved with CeramicSpeed Bearings
Plastic dust was one of the huge challenges that threatened the bearing life at one of Europe’s leading plastic manufacturers.
Mounted in ovens where the plastic film is extruded 24 hours a day, the bearings are facing a harsh environment, where the temperature varies between 150ºC and 170ºC. This along with an average of 12-15 start/stop per minute, followed by vibrations, makes it very difficult for conventional steel bearings to last more than 2 weeks.
CeramicSpeed HighTemp bearings with ceramic balls have a low coefficient of thermal expansion – only a quarter of that of steel balls - and don’t micro-weld to the races. These properties mean that our bearings can be used with a lower degree of play compared to other high temperature bearings, improving their function at high RPM.
After implementing CeramicSpeed HighTemp bearings, the company has achieved a bearing life which is 23 times higher compared to conventional bearings. This along with no machine crashes caused by bearings, has increased efficiency and reduced maintenance costs a lot. So in spite of the higher purchase price of hybrid bearings, the investment is already recovered when the bearing life has been extended by only 2 to 3 times.